1. Electrical Design & Documentation

Develop electrical schematics and panel layouts using EPLAN or AutoCAD Electrical .
Create and maintain wiring diagrams , I/O schematics , safety circuits , and interconnect drawings .
Design main power distribution , control circuits , and field wiring layouts.
Perform FLA (Full Load Amperage) and heat dissipation calculations for component sizing and panel ventilation.
Apply UL 508A , NFPA 79 , and other relevant standards to all electrical designs.
Design main panel layout, including hardware and devices to incorporate.
Generate and maintain Bills of Material (BOMs) and component lists .
Create panel nameplates , wire labels , and terminal designations .
Review and approve final drawings for fabrication and assembly.

2. Pneumatic System Design

Design pneumatic circuits and schematics in coordination with mechanical systems.
Specify valves , actuators , FRL (Filter, Regulator, Lubricator) assemblies, and flow controls .
Perform SCFM calculations and ensure proper air supply sizing.
Select and document appropriate pneumatic fittings and tubing.
Integrate pneumatic and electrical controls into cohesive machine designs.

3. Safety Circuit Design & Compliance

Design and document safety circuits including E-stops, light curtains, door interlocks, and safety relays.
Ensure designs comply with ISO 13849 , NFPA 79 , and customer-specific safety standards.
Conduct or participate in safety circuit reviews and risk assessments.
Validate that safety circuits meet required Performance Levels (PLr) .

4. Hardware Specification & Selection

Select electrical and pneumatic components appropriate for function, reliability, and cost.
Specify PLC hardware, I/O modules, drives, safety devices, and power supplies.
Verify component compatibility and availability.
Coordinate with purchasing to standardize and source parts efficiently.

5. Standards & Customer Specifications

Design in compliance with GM Global Common and Ford FAST specifications.
Prepare GM documentation packages including SBS-1B forms and detailed BOMs.
Follow company and customer drawing, revision, and documentation standards.
Ensure proper grounding, bonding, and labeling per OEM and industry requirements.

Contract work,